2011, 8 (5), 1050-1058.

Transparent and scratch-resistant C:ZrO

Mathur, Sanjay | Rügamer, Thomas

Transparent and scratch-resistant zirconium oxide thin films were deposited in radio-frequency plasma-enhanced chemical vapor deposition process on glass and polycarbonate substrates using zirconium-

tetra-tert

-butoxide, [Zr(O

t

Bu)

4

], as the precursor. Investigations on film morphology (AFM), thickness (cross-sectional SEM), phase structure (X-ray diffraction), chemical composition (X-ray photoelectron spectroscopy), and optical properties (UV/Vis, ellipsometry) revealed the interplay of process parameters (plasma power, gas composition, deposition time, and precursor flux) on the composition and properties of the coatings. High-quality transparent coatings (90%) with a tunable refractive index (

n

=1.7-2.1) and abrasion-resistant properties were deposited on both polymer and glass substrates. Despite low deposition temperatures (100°C), the coatings showed good adherence to the substrate and extraordinary barrier properties that were further improved by depositing intermediary SiO

x

-layers. Phase analysis of the predominantly amorphous films showed the incipient crystallization of ZrO

2

.