Scientific publications

2024
Data-driven analysis of surface roughness influence on weld quality and defect formation in laser welding of Cu–Al

Norouzian, Mohammadhossein | Elahi, Mahdi Amne | Koch, Marcus | Mahin Zaeem, Reza | Kedziora, Slawomir

DOI:

The laser welding of Cu–Al alloys for battery applications in the automotive industry presents significant challenges due to the high reflectivity of copper. Inadequate bonding and low mechanical strength may occur when the laser radiation is directed toward the copper side in an overlap configuration welding. To tackle these challenges, a laser surface treatment technique is implemented to enhance the absorption characteristics and overcome the reflective nature of the copper material. However, elevating the surface roughness and heat-energy input over threshold values leads to heightened temperature and extreme weld. This phenomenon escalates the formation of detrimental intermetallic compounds (IMC), creating defects like cracks and porosity. Metallurgical analysis, which is time-consuming and expensive, is usually used in studies to detect these phases and defects. However, to comprehensively evaluate the weld quality and discern the impact of surface structure, adopting a more innovative approach that replaces conventional cross-sectional metallography is essential. This article proposes a model based on the image feature extraction of the welds to study the effect of the laser-based structure and the other laser parameters. It can detect defects and identify the weld quality by weld classification. However, due to the complexity of the photo features, the system requires image processing and a convolutional neural network (CNN). Results show that the predictive model based on trained data can detect different weld categories and recognize unstable welds. The project aims to use a monitoring model to guarantee optimized and high-quality weld series production. To achieve this, a deeper study of the parameters and the microstructure of the weld is utilized, and the CNN model analyzes the features of 1310 pieces of weld photos with different weld parameters.

DOI:

Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications,
2024, 238 (12), 2471–2486.

OPEN ACCESS
Biodegradable SPI-based hydrogel for controlled release of nanomedicines: A potential approach against brain tumors recurrence

Viale, Francesca | Ciprandi, Matilde | Leoni, Luca | Sierri, Giulia | Renda, Antonio | Barbugian, Federica | Koch, Marcus | Sesana, Silvia | Salvioni, Lucia | Colombo, Miriam | Mantegazza, Francesco | Russo, Laura | Re, Francesca

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Glioblastoma (GB) is the most common and aggressive brain tumor. The treatment for newly diagnosed glioblastoma is surgical resection of the primary tumor mass, followed by radiotherapy and chemotherapy. However, recurrences frequently occur in proximity to the surgical resection area. In these cases, none of the current therapies is effective. Recently, implantable biomaterials seem to be a promising strategy against GB recurrence. Here, for the first time we combined the tailorable properties of soy-protein hydrogels with the versatility of drug-loaded liposomes to realize a hybrid biomaterial for controlled and sustained nanoparticles release. Hydrogel consisting of 18–20 % w/v soy-protein isolated were fabricated in absence of chemical cross-linkers. They were biodegradable (−10 % and −30 % of weight by hydrolytic and enzymatic degradation, respectively in 3 days), biocompatible (>95 % of cell viability after treatment), and capable of sustained release of intact doxorubicin-loaded liposomes (diffusion coefficient between 10−18 and 10 −19 m2 s−1). A proof-of-concept in a “donut-like” 3D-bioprinted model shows that liposomes released by hydrogels were able to diffuse in a model with a complex extracellular matrix-like network and a 3D structural organization, targeting glioblastoma cells.The combination of nanoparticles' encapsulation capabilities with the hydrogels' structural support and controlled release properties will provide a powerful tool with high clinical relevance that could be applicable for the treatment of other cancers, realizing patient-specific interventions.

DOI:

Journal of Drug Delivery Science and Technology,
2024, 96, 105672.

OPEN ACCESS
Self-Lubricating, Living Contact Lenses

Puertas-Bartolomé, María | Gutierrez-Urrutia, Izabook | Teruel-Enrico, Lara Luana | Dong, Nguyen Cao | Desai, Krupansh K. | Trujillo, Sara | Wittmann, Christoph | del Campo, Aránzazu

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The increasing prevalence of dry eye syndrome in aging and digital societies compromises long-term contact lens (CL) wear and forces users to regular eye drop instillation to alleviate discomfort. Here a novel approach with the potential to improve and extend the lubrication properties of CLs is presented. This is achieved by embedding lubricant-secreting biofactories within the CL material. The self-replenishable reservoirs autonomously produce and release hyaluronic acid (HA), a natural lubrication and wetting agent, long term. The hydrogel matrix regulates the growth of the biofactories and the HA production, and allows the diffusion of nutrients and HA for at least 3 weeks. The continuous release of HA sustainably reduces the friction coefficient of the CL surface. A self-lubricating CL prototype is presented, where the functional biofactories are contained in a functional ring at the lens periphery, outside of the vision area. The device is cytocompatible and fulfils physicochemical requirements of commercial CLs. The fabrication process is compatible with current manufacturing processes of CLs for vision correction. It is envisioned that the durable-by-design approach in living CL could enable long-term wear comfort for CL users and minimize the need for lubricating eye drops.

DOI:

Advanced Materials,
2024, 36 (27), 2313848.

OPEN ACCESS
How to steer active colloids up a vertical wall

Fins Carreira, Adérito | Wysocki, Adam | Ybert, Christophe | Leocmach, Mathieu | Rieger, Heiko | Cottin-Bizonne, Cécile

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An important challenge in active matter lies in harnessing useful global work from entities that produce work locally, e.g., via self-propulsion. We investigate here the active matter version of a classical capillary rise effect, by considering a non-phase separated sediment of self-propelled Janus colloids in contact with a vertical wall. We provide experimental evidence of an unexpected and dynamic adsorption layer at the wall. Additionally, we develop a complementary numerical model that recapitulates the experimental observations. We show that an adhesive and aligning wall enhances the pre-existing polarity heterogeneity within the bulk, enabling polar active particles to climb up a wall against gravity, effectively powering a global flux. Such steady-state flux has no equivalent in a passive wetting layer.

DOI:

Nature Communications,
2024, 15, 1710.

OPEN ACCESS
Lighting the way: recent developments and applications in molecular optogenetics

Armbruster, Anja | Mohamed, Asim M.E. | Phan, Hoang Trong | Weber, Wilfried

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Molecular optogenetics utilizes genetically encoded, light-responsive protein switches to control the function of molecular processes. Over the last two years, there have been notable advances in the development of novel optogenetic switches, their utilization in elucidating intricate signaling pathways, and their progress toward practical applications in biotechnological processes, material sciences, and therapeutic applications. In this review, we discuss these areas, offer insights into recent developments, and contemplate future directions.

DOI:

Current Opinion in Biotechnology,
2024, 87, 103126.

OPEN ACCESS
A New Class of Polyion Complex Vesicles (PIC-somes) to Improve Antimicrobial Activity of Tobramycin in Pseudomonas Aeruginosa Biofilms

Yildirim, Turgay | Bali, Aghiad | Koch, Marcus | Paul, Pascal | Latta, Lorenz | Scheider-Daum, Nicole | Gallei, Markus | Lehr, Claus-Michael

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Pseudomonas aeruginosa (PA) is a major healthcare concern due to its tolerance to antibiotics when enclosed in biofilms. Tobramycin (Tob), an effective cationic aminoglycoside antibiotic against planktonic PA, loses potency within PA biofilms due to hindered diffusion caused by interactions with anionic biofilm components. Loading Tob into nano-carriers can enhance its biofilm efficacy by shielding its charge. Polyion complex vesicles (PIC-somes) are promising nano-carriers for charged drugs, allowing higher drug loadings than liposomes and polymersomes. In this study, a new class of nano-sized PIC-somes, formed by Tob-diblock copolymer complexation is presented. This approach replaces conventional linear PEG with brush-like poly[ethylene glycol (methyl ether methacrylate)] (PEGMA) in the shell-forming block, distinguishing it from past methods. Tob paired with a block copolymer containing hydrophilic PEGMA induces micelle formation (PIC-micelles), while incorporating hydrophobic pyridyldisulfide ethyl methacrylate (PDSMA) monomer into PEGMA chains reduces shell hydrophilicity, leads to the formation of vesicles (PIC-somes). PDSMA unit incorporation enables unprecedented dynamic disulfide bond-based shell cross-linking, significantly enhancing stability under saline conditions. Neither PIC-somes nor PIC-micelles show any relevant cytotoxicity on A549, Calu-3, and dTHP-1 cells. Tob's antimicrobial efficacy against planktonic PA remains unaffected after encapsulation into PIC-somes and PIC-micelles, but its potency within PA biofilms significantly increases.

DOI:

Small,
2024, 20 (40), 2401926.

OPEN ACCESS
Melt electrowritten poly-lactic acid /nanodiamond scaffolds towards wound-healing patches

Wu, Xixi | Li, Wenjian | Herlah, Lara | Koch, Marcus | Wang, Hui | Schirhagl, Romana | Włodarczyk-Biegun

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Multifunctional wound dressings, enriched with biologically active agents for preventing or treating infections and promoting wound healing, along with cell delivery capability, are highly needed. To address this issue, composite scaffolds with potential in wound dressing applications were fabricated in this study. The poly-lactic acid/nanodiamonds (PLA/ND) scaffolds were first printed using melt electrowriting (MEW) and then coated with quaternized β-chitin (QβC). The NDs were well-dispersed in the printed filaments and worked as fillers and bioactive additions to PLA material. Additionally, they improved coating effectiveness due to the interaction between their negative charges (from NDs) and positive charges (from QβC). NDs not only increased the thermal stability of PLA but also benefitted cellular behavior and inhibited the growth of bacteria. Scaffolds coated with QβC increased the effect of bacteria growth inhibition and facilitated the proliferation of human dermal fibroblasts. Additionally, we have observed rapid extracellular matrix (ECM) remodeling on QβC-coated PLA/NDs scaffolds. The scaffolds provided support for cell adhesion and could serve as a valuable tool for delivering cells to chronic wound sites. The proposed PLA/ND scaffold coated with QβC holds great potential for achieving fast healing in various types of wounds.

DOI:

Materials Today Bio,
2024, 26, 101112.

OPEN ACCESS
Low-temperature sintering of Cu@Ag microparticles in air for recyclable printed electronics

Van Impelen, David | González-García, Lola | Kraus, Tobias

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Silver-coated copper microparticles combine the oxidation resistance of silver with the low cost of copper. They are interesting components for printed conductive structures. We studied whether printed films of such particles can be printed and sintered at low temperatures in air to create highly conductive films and whether it is possible to recover the particles from them for recycling. Pastes containing 1.5 μm to 5 μm spheres and 3 μm flakes with L-ascorbic acid were prepared, screen-printed, and treated at temperatures of 110 °C to 300 °C in air. The bulk resistance of films treated below 160 °C were two orders of magnitude higher than that of bulk copper, ρCu, and limited by particle-particle contact resistances. They were reduced by treating the prints at 160 °C to 250 °C, leading to bulk film resistances down to 41ρCu. We demonstrate that the high mobility of silver enables the formation of necks that bridge the copper cores and reduce resistivity in this temperature window. The sintered prints retained their conductivity for at least 6 months. Treatments at higher temperatures in air were detrimental: resistances increased above 250 °C. These temperatures led to dewetting of the silver coating and fast copper oxidation, resulting in a continuously increasing resistance. In a final study, we demonstrated that films treated below 200 °C can be recycled by recovering the metal powder from the printed conductors and that the powder can be printed again.

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Journal of Materials Chemistry C,
2024, 12 (33), 12882-12889.

OPEN ACCESS
Mechanistic aspects of glycerol oxidation on palladium electrocatalysts in model aqueous and fermentation media solutions

Silina, Yulia E. | Butyrskaya, E. V. | Koch, Marcus | Fink-Straube, Claudia | Korkmaz, Nuriye | Levchenko, M. G. | Zolotukhina, E. V.

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Herein, a study dealing with a progress on palladium (Pd) electrocatalysts for an efficient glycerol electrooxidation in model aqueous and real fermentation solutions with special focus on some physicochemical parameters (e.g., the impact of adsorption stage of multiple species, presence of oxygen, influence of anodic limits and Pd-size) was conducted. During the course of investigations by tandem of an optical oxygen minisensor and cyclic voltammetry a significant impact of oxygen on the efficiency of glycerol electrooxidation on Pd electrocatalysts at alkaline pH in model aqueous and yeast fermentation media was revealed. The obtained knowledge was used for the optimization of an assay utilizing Pd-sensing layers for glycerol determination and quantification in yeast fermentation medium. Received results showed a satisfactory agreement with a control measurement carried out by gas chromatography mass-spectrometry.

DOI:

Electrochimica Acta,
2024, 497, 144479.

OPEN ACCESS
Functional Gel-Based Electrochemical Energy Storage

De Andrade Ruthes, Jean G. | Arnold, Stefanie | Prenger, Kaitlyn | Jaski, Ana C. | Klobukoski, Vanessa | Riegel-Vidotti, Izabel C. | Presser, Volker

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The development of flexible and wearable electronics has grown in recent years with applications in different fields of industry and science. Consequently, the necessity of functional, flexible, safe, and reliable energy storage devices to meet this demand has increased. Since the classical electrochemical systems face structuration and operational limitations to match the needs of flexible devices, novel approaches have been in the research spotlight: gel polymer electrolytes (GPEs). Combining comparable ionic conductivity with liquid electrolytes with desirable mechanical stability, GPEs have been investigated in various electrochemical applications in sensors, actuators, and energy storage. This versatile class of quasi-solid material finds applications in the different components of energy storage devices. They are being investigated as electrodes, binders, electrolytes, and stand-alone systems due to desirable physical-chemical characteristics such as a wider potential operational window and high adhesion to solid electrode materials. Coalescing a liquid phase occluded into an entangled 3D polymeric matrix, these materials withstand elevated mechanical stress such as strain and compression, and they are also interesting materials for various applications. Moreover, they allow further functionalization to match the specific requirements of various energy storage systems. In this review, we summarize different applications of GPEs in energy storage devices, highlighting many valuable properties and emphasizing their enhancements compared to classical liquid electrochemical energy storage systems.

DOI:

Chemistry of Materials,
2024, 36 (12), 5861-5877.