Electrofluids

In this study novel polymeric materials based on chitosan (CS) were synthesized by chemically modifying CS with two bioactive moieties: eugenol and a compound containing a thiazolium group. These modifications aimed to impart antioxidant and antimicrobial properties to the matrix. Additionally, the scaffolds were reinforced with chitin nanowhiskers (Nw) to improve their mechanical strength and stability. Porous three-dimensional scaffolds were fabricated via the freeze-drying process, resulting in highly interconnected pore networks suitable for cell infiltration and nutrient transport. Biological characterization revealed that the incorporation of the two bioactive groups significantly enhanced the antioxidant activity and antimicrobial efficacy against both Gram-positive and Gram-negative bacteria to the scaffolds. Mechanical testing demonstrated that the Nw reinforcement increased scaffold stiffness and resilience without compromising porosity. In vitro biological assays using fibroblasts showed favorable cytocompatibility and promoted sustained cell proliferation over three weeks. Fluorescence microscopy confirmed fibroblast adhesion and morphological adaptation within the scaffold architecture. Additionally, the scaffolds were evaluated for their immunomodulatory effects using macrophage cultures, revealing a balanced immune response with reduced proinflammatory signaling, which is critical for successful integration and reduced fibrosis in vivo. These results indicate that those are promising candidates for tissue engineering and regenerative medicine applications.

A classical approach to reduce the percolation threshold in conductive polymer composites is the so-called volume exclusion. While this method proved to lower filler concentration required to achieve electrical conductivity in solid composites, it remains unexplored for liquid conductive composites such as electrofluids (EFs). We propose the combination of emulsions and conductive particles to create EFs with reduced filler content. Conductive emulsions were prepared based on two immiscible liquids, glycerol and polydimethylsiloxane (PDMS), and carbon black (CB) as the conductive filler. The structural characterization of stable emulsions revealed a selective distribution of CB in the PDMS phase (continuous phase), around glycerol droplets (dispersed phase). This configuration led to a decrease in percolation threshold proving the viability of volume exclusion as strategy in EFs. The combination of the CB network and the glycerol droplets resulted in unpredictable mechanoelectrical properties such as a reduced stiffness scaling compared to CB-electrofluids in the pure solvents and the reduction of a strain thickening behavior with increased filler concentration. We evaluated the role of the CB in the emulsion formation, and its impact on the droplet size and size distribution and concluded that this effect must be synergetic with the creation of a stress-carrying filler network that absorbs the elastic energy from the droplet deformation at large strains.

A low-temperature sintering mechanism of silver microparticles is established and used to enable the design-for-recycling of printed electronics. The formation of necks during the initial phase sintering of precipitated and atomized silver microparticles is studied. Temperature- and time-dependent in-situ analyses indicate the existence of a mobile silver species that provides efficient mass transport. The activation energy of neck formation identifies silver ion formation as the rate-limiting step of low-temperature silver sintering. It is demonstrated that resistivities of 271 times that of bulk silver can be attained after 40 minutes at 150°C. Low-temperature sintering not only reduces the energy required during thermal treatment but it yields layers that are suitable for recycling, too. The resulting layers have conductive necks that are mechanically weak enough to be broken during recycling. Printed layers are redispersed and the recycled silver powder is reused without loss of the electrical performance in new prints. Their conductivities are industrially relevant, which makes this recyclability-by-design approach promising for manufacturing more sustainable printed electronics.

The significant demand for energy storage systems has spurred innovative designs and extensive research on lithium-ion batteries (LIBs). To that end, an in-depth examination of utilized materials and relevant methods in conjunction with comparing electrochemical mechanisms is required. Lithium titanate (LTO) anode materials have received substantial interest in high-performance LIBs for numerous applications. Nevertheless, LTO is limited due to capacity fading at high rates, especially in the extended potential range of 0.01–3.00 V versus Li+/Li, while delivering the theoretical capacity of 293 mAh g−1. This study demonstrates how the performance of the LTO anode can be improved by modifying the manufacturing process. Altering the dry and wet mixing duration and speeds throughout the manufacturing process leads to differences in particle sizes and homogeneity of dispersion and structure. The optimized anode at 5 A g−1 (≈17C) and 10 A g−1 (≈34C) yielded 188 and 153 mAh g−1 and retained 73% and 68% of their initial capacity after 1000 cycles, respectively. The following findings offer valuable information regarding the empirical modifications required during electrode fabrication. Additionally, it sheds light on the potential to produce efficient anodes using commercial LTO powder.

Soft-adaptive electronics require both sensor and conductor materials. The key parameter for these materials is their mechanoelectrical properties. Liquid metals and solid conductive composites have been exploited in this application field, but both are limited by either their chemical stability or limited flexibility, respectively. Electrofluids are a novel approach toward soft electronic components. They are concentrated colloidal suspensions of conductive particles, in which dynamic contacts retain electrical conductivity under deformation, filling the gap between liquid metals and solid composites. Here, the mechanical and electrical network interplay of electrofluids is studied based on multi-walled carbon nanotubes (MWCNTs) in glycerol. These networks arise at different filler concentrations, showing a different response to external deformations. It is found that electrical conductivity occurs without the presence of a rigid mechanical network, which allows MWCNT suspensions to be electrically conductive even under flow conditions. By performing rheoelectrical measurements, the study observed how the mechanical and electrical networks evolve with the applied deformation. The study demonstrates the applicability of electrofluids with tailored mechanoelectrical properties as soft electrical connectors.

This report is about the chemical formation of gels from ultrathin gold nanowires (AuNWs) and the gels’ properties. An excess of triphenylphosphine (PPh3) initiated the gelation of AuNWs with core diameters below 2 nm and an oleylamine (OAm) ligand shell dispersed in cyclohexane. The ligand exchange of OAm by PPh3 changes the AuNW-solvent interactions and leads to phase separation of the solvent to form a macroscopic gel. Small angle X-ray scattering and transmission electron microscopy indicate that hexagonal bundles in the original dispersion are dispersed, and the released nanowires entangle. Rheological analyses indicate that the resulting gel is stabilized both by physical entanglement and crosslinking of AuNWs by Van der Waals and π–π interactions. Chemically formed AuNW gels have solid-like properties and crosslinks that distinguish them from highly concentrated non-crosslinked AuNW dispersions. The AuNW gel properties can be tuned via the Au:PPh3 ratio, where smaller ratios led to stiffer gels with higher storage moduli.

Soft electrical components are highly demanded for human-machine interaction devices. “Electrofluids” (EFs), which are suspensions of electrically conductive filler particles in non-conductive solvents, are proposed as promising sensors and conductive materials since they can flow and retain electrical conductivity. As they remain liquid in working conditions, encapsulation and manufacturing of complex patterns remain as a challenge but would enable a wider variety of applications. Direct ink writing (DIW) is proposed here as a method to manufacture carbon-based EFs. Simple shear flow and Fourier-transform (FT) rheology are performed to evaluate the printability of EFs containing different concentrations of Carbon Black and Graphene Powder by DIW. Electrofluids exhibited three important characteristics to be manufactured via DIW: yield stress behavior (confirmed by flow curves), high brittleness, and a fast mechanical recovery within a range of 15 s. Printability maps are created to distinguish printable and non-printable EFs. Printable EFs are used to manufacture complex patterns. As a proof of the great potential of the EFs and DIW combination, a comparison between simple and multiline strain gauges showed an enhancement in the sensitivity of EFs as strain sensors by almost 800%.

Conductive polymer composites (CPCs) combine the stretchability of an elastomeric matrix with the electrical conductivity of a metallic filler. The 3D structure of this filler particle network (FPN) and the contact resistances between particles above percolation, key factors in the conductivity, are not well understood. Here, we introduce 3D reconstructions of FPNs of micron-sized spherical silver particles in polydimethylsiloxane from focused ion beam scanning electron microscopy tomography. Analysis of the tomographic images provides the length and number of parallel conductive paths. The results show that the average contact resistance drops five orders of magnitude when increasing the silver loading from 36 vol% to 53 vol%, highlighting its dominating role for macroscopic conductivity rather than network structure. This links to 33% larger average area-equivalent diameters of the contact spots. Diffusional tortuosity, a metric that quantifies flow restriction through narrow contact spots, proves that higher contact forces decrease current flow restrictions and thus, increase overall electrical conductivity. These conclusions are verified using a segregated CPC, and it is found that the addition of 20 vol%
of insulating fillers at a constant silver loading of 30 vol% increases the conductivity 37-fold and decreases the average contact resistance by two orders of magnitude.

Silver microflakes and -spheres are common fillers for electrically conductive screen-printing pastes. Here, we report on the effects of filler shapes and sizes on conductivity, sintering, and recyclability. We printed pastes based on flakes and spheres, treated them at 110 °C to 300 °C, and evaluated the electrical conductivity of the resulting layers. The electrical conductivity of the layers treated at 110 °C was dominated by particle–particle contact resistances; flakes yielded layers that were five times more conductive than sphere-based layers due to differences in the particle–particle contact area. Increasing temperature led to a reduction of the resistivity of all layers through sintering. At 300 °C, prints based on spheres were 4 times more conductive than those from flakes. Tomography of the sintered structures showed that the difference was caused by a lower tortuosity factor for spheres. In a final study, we showed that silver flakes and spheres could be recycled after sintering and reused for a new generation of prints without losing electrical performance. The more porous structure of sintered flakes allowed for higher recycling yields compared to spheres. At 140 °C, 91.6% of the flakes and 69.7% of the spheres were recovered as reusable dispersions.

Silver-coated copper microparticles combine the oxidation resistance of silver with the low cost of copper. They are interesting components for printed conductive structures. We studied whether printed films of such particles can be printed and sintered at low temperatures in air to create highly conductive films and whether it is possible to recover the particles from them for recycling. Pastes containing 1.5 μm to 5 μm spheres and 3 μm flakes with L-ascorbic acid were prepared, screen-printed, and treated at temperatures of 110 °C to 300 °C in air. The bulk resistance of films treated below 160 °C were two orders of magnitude higher than that of bulk copper, ρCu, and limited by particle-particle contact resistances. They were reduced by treating the prints at 160 °C to 250 °C, leading to bulk film resistances down to 41ρCu. We demonstrate that the high mobility of silver enables the formation of necks that bridge the copper cores and reduce resistivity in this temperature window. The sintered prints retained their conductivity for at least 6 months. Treatments at higher temperatures in air were detrimental: resistances increased above 250 °C. These temperatures led to dewetting of the silver coating and fast copper oxidation, resulting in a continuously increasing resistance. In a final study, we demonstrated that films treated below 200 °C can be recycled by recovering the metal powder from the printed conductors and that the powder can be printed again.